Electric Vehicles For India Electric Bikes Tairin Wheels Innovative S1 Silent Star Ratchet Hub Finally Announced

Tairin Wheels Innovative S1 Silent Star Ratchet Hub Finally Announced


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Tairin Wheels is finally ready to sell you its innovative S1 Silent Star Ratchet Hub for $585 CAD. Inside, you’ll find a retracting face gear mechanism that completely dissociates the outboard ratchet of the freehub from the inboard ratchet of the hub while coasting, eliminating friction and thus, noise. Central to the design is the initiator mechanism that forces the two ratchets to engage during pedaling, a major benefit of which is a consistent 8 degree engagement angle with potential to reduce pedal feedback experienced on full suspension mountain bikes. All that, and it’s said to be virtually service-free.

Bamboozled? Fear not, all is explained below with the help of some cool videos.

Tairin Wheels S1 Silent Hubs

The Tairin S1 Hub is available in Single Speed, Standard, Boost and SuperBoost, with a choice of freehub; Shimano HG, Microspline, or SRAM XD

Jose Hsu, the Mechanical Design Engineer at Tairin Wheels, has been toiling away on various designs of a silent start ratchet hub for many years. The Tairin Mugen was an early attempt, scrapped when late-stage testing revealed some deficiencies that could affect the life of the roller-clutch. The idea was too good to be binned entirely though, so the team set out again to design a novel mechanism that was simple, easy to service, extremely durable, silent, and also addressed pedal kickback that occurs during full suspension chain growth.

So, what’s inside?

A glance at the internals reveals what-looks-to-be a standard star-ratcheting mechanism, wherein two face gears mesh with one another to translate freehub rotation (pedaling) into rotation of the rear wheel. In reality, no actual ratcheting occurs while freewheeling, and so the hub is silent. That’s because the outboard face gear (or star ratchet) associated with the freehub, is decoupled from the inboard face gear on the hub while coasting. During pedaling, an initiator mechanism drives the outboard portion inwards to engage with its complementary inboard portion. The following video offers up more insight.

Central to the initiator mechanism is a small coil that sits between the freehub body and the outboard face gear. The coil is designed such that, when the freehub rotation matches that of the wheel, the coil guides the outboard face gear inwards to engage with the inboard ratchet, thus driving the wheel. That same coil retracts the outboard face gear during freewheeling.

Tairin tells us that, not only does this novel mechanism give rise to a silent hub, it also improves the freehub’s torque transfer over the lifetime of the hub as the teeth aren’t subjected to wear during freewheeling.

Any other benefits?

A secondary benefit, that could be described as a primary benefit depending on what your priorities are, is the floating engagement index.

Jose Hsu explained previously, “We were also able to manipulate the speed of the engagement, and introduce the concept of a floating engagement index start point. This just means that, if we settled with a 7 degree freehub rotation to engage the hub, one must match the freehub rotation with wheel rotation (RPM) speed plus 7 degrees of freehub rotation to engage in torque transfer (or 7 degrees of crank rotation if you were on a 1:1 ratio drivetrain). The moment you freewheel again, the engagement index is reset back to 0 degrees”.

“This is unlike indexed standard ratcheting systems, where you are momentarily engaged right after every ratcheting click. A ratcheting 10 degree clutch freewheeling would go from engaged to 10 degrees from engagement in 36 cycles every revolution (36 Points Of Engagement). Our floating index start point is always at 0 degrees when freewheeling”.

Another upside of the novel mechanism is that it has scope to reduce pedal kickback, if compared directly to an equivalent star-ratcheting or pawl-mediated hub also offering a hypothetical 8 degree engagement. That’s because on the Tairin S1 hub, engagement is always 8 degrees of freehub rotation away, whereas on the regular hub, it could be anywhere between 8 degrees and 0 degrees away. The latter would deliver a less consistent amount of pedal feedback for the rider. The Tairin S1 doesn’t eliminate pedal kickback of course (only the hypothetical Fox Electronic Decoupling Hub may do that).

tairin wheels s1 silent star ratchet hubs
The Tairin S1 and R1 hubs are assembled in Canada, with some of the parts manufactured there too

Bearing all that in mind, the Tairin S1 could turn out to be a better silent hub option for those concerned with pedal kickback; the Onyx hub’s instant engagement by virtue of its sprag clutch mechanism has the tendency to highlight the negative effects of full suspension chain growth, which will be why EWS Racer Matt Stuttard runs an OChain on his Polygon Collosus.

Tairin Wheels R1 Ratcheting Magnetic Hubs

The Tairin R1 and S1 hubs share the same hub shell but rely on different (yet interchangeable) internals. Both weigh a claimed 360g in Boost 12mm x 148mm.

The Tairin hub is in fact, modular, with interchangeable parts that allow you to run it silent (S1) as described above, or loud (R1). For the more affordable price of $465 CAD, you can pick up the R1 Ratcheting Magnetic Hub. This one actually ratchets like a traditional star-ratchet system found within a DT Swiss hub, but a magnet pushes the face gears together instead of a spring. Engineer, Jose Hsu, tells us the magnets won’t suffer the same fatigue that a spring would (loss of tension) over time, making the Tairin hub easier to maintain long term.

Also, the magnets used to attract the face gears together have the highest magnetic force when the gears are engaged, and the least when ratcheting, in contrast to the spring used in a traditional star-ratchet hub.

During the development of this one, the brand experimented with loud and quiet modes, as determined by the strength of the magnet within the mechanism, but it seems that for production they have settled on just the one volume. With 36 POEs, the R1 mechanism offers a 10 degree engagement angle.

Some other features of note that apply to both the S1 and R1 hub, given that they use the same hub shell:

  • Snap on end-caps allow tool-less removal of the freehub
  • Bearing pre-load adjustment comes in the form of washers so you can set and forget
  • Sealed Cartridge Bearings, with a large standard bearing connecting the freehub to the hub shell, are said to that address any flex between the two

Pricing & Availability

The Tairin S1 Silent and R1 Magnetic-Ratchet hubs are available in the following specs:

  • 12mm x 148mm Boost, 32h or 28h (J-Bend)
  • 12mm x 142mm, 32h or 28h (J-Bend)
  • 10mm x 135mm, 32h or 28h (J-Bend) with the E-Thru system
  • 10mm x 141mm Boost, 32h or 28h (for open dropout) with the E-Thru system
  • 12mm x 157mm SuperBoost, 32h or 28h (J-Bend)
  • Single Speed 12mm x 142mm / 10mm x 135mm, 32h with a short HG drive and the E-Thru

Choose from Shimano HG, Shimano Microspline, or SRAM XD Freehubs. As with all Tairin hubs, the Booster (142->148) and Superbooster (148->157) adaptive kits can be applied to the S1/R1 hub.

The S1 Silent Hub retails at $585 CAD, while the R1 Magnetic-Ratcheting Hub retails at $465 CAD. Eventually, Tairin will make available S1 and R1 internals to allow owners to switch between magnetic-ratcheting and silent modes.

tairinwheels.ca

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